The Soft Head

Pinhead

Well-known member
This is from a Hot Rod article circa 1985. It's about Larry Widmer's Soft Head design.

Obviously this is a highly complex, integrated system with more nuances than we could possibly explain here. For instance, Larry states that valve lift and timing should be dictated by the shape of the piston dome you want, rather than vice versa, and his motors use very conservative cam profiles. Yet, because of the port design and velocities of his heads, they will flow 95% as much at .450-inch lift as at .800-inch. He also uses his own "super critical area rule" (a computer formula) to reduce exhaust port volume to increase exhaust port flow and low rpm torque.

Does it work? On a 498-cubic-inch AR Ford Hemi test engine Larry ran 16.2:1 compression; a 278/280-degree (at .050), .656-inch lift, 114-degree lobe center cam; and 29 degrees of ignition lead - he calls this a typical engine. The results at 5700 rpm: 860 hp, 790 ft-lbs of torque, exhaust gas temperatures of 809 to 819 degrees F, and a BSFC of .347 (Both the EGT and BSFC are incredibly low; normal would be about 1400°F and .550).
 
Interesting; thanks, Pinhead.

It strikes me that a lot more could be done, or done more easily, to aim and swirl and tumble the airstream and to get a homogenous mixture, if the intake poppet valve were replaced with a shaped rotary-valve, and if the fuel were port or direct-injected (NASCAR still uses carburetors, with restrictor plates, don't they?).

Notice how much importance Widmer reportedly attaches to the final "squish" event of the compression stroke. Notice that the pistons (those made available to be photographed, which may be significant) have fire-slots, a technique which was popular among racers for a while and has since declined, only to reappear recently in the guise of Singh's grooves. Food for thought.
 
The part that intrigues me the most is the BSFC figure. 0.347 in a 500 inch V8.

...The ability to induce the proper swirl frequency and depth of rotation is paramount to maintaining a layered homogenous mixture which will provide a lengthened primary burn followed by a rapid secondary turn, all of which will yield considerable resistance to detonation, greater over all combustion efficiency and fewer bad guys coming out the exhaust. The over all time of burn is so short and complete that the spark advance may be reduced to the extent that you're not doing as much "negative work", and the exhaust gas temperatures generally are in the 800 degree area, which means that the heat of the burn provided considerable better thermal efficiency, and something we and our competition noticed early on was the sound of the exhaust....it was almost a "whisper" rather than what you'd normally hear from an un muffled race engine...

...I cast some small block Chevy heads back in the mid 80's, and although I did rotate the deck to lessen the 23 degree valve angle, and reduce
chamber volume. The plug position was optimised, and of course the ports were adequate, and the inlet ports were properly biased to promote swirl. The pistons were "unique" in shape...all I'll say is they had no dish, except two .120" valve reliefs. They were certainly of the domed variety. Those small blocks were 358 cid. engines with 1.75-1 rod length to stroke ratio, very short cam timing...235 degrees @ .050", and the intake manifolds were some of my Edelbrock "specials" with Murray Jenson prepared Holley 830 cfm carbs. Those engines had "over" 16-1 static CR, and dynamic compression was so high we had to use custom starters run off 24 volts.

They were installed in some Camaros and two pick-up trucks. They all ran 91 octane unleaded pump gas. They never detonated, the mileage was 37 (combined) for the cars and 25 for the trucks. The Camaro's had Turbo 400 automatic transmissions, and from off idle you'd swear that there was at least a 454 under the hood...the throttle response was almost too quick. Those "loaded" cars all ran 12's with ease. The trucks had pulling ability that no body imagined, and were a dream to drive, especially compared to their street counterparts...

37mpg in the Camaros and 25mpg in the trucks.
 
I thought it interesting that both Larry Widmer and David Vizard stress the importance of a swirling spiral flow down and around the cylinder on the intake stroke. Vizard goes on to explain the use of the natural "biasing" of the flow around corners in the intake tract to accomplish this.

On our Ford 300 the rear three cylinders offer a natural biasing due to the intake valve being at the rear of the chamber. The airflow going around the corner will naturally hug the outside wall of the port and then flow around and down into the cylinder.

However, the front three cylinders will tend to flow more toward the center of the cylinder. I dunno which is better but they certainly have to give different results. It would seem preferable for them all to be the same.

I was envisioning a new type intake divided into two (or three) sections, each one pointing toward the front and slightly outward with a carb on each section. This would tend to direct the flow into all cylinders more evenly. You could get fancy and use sidedraft carbs for a more direct flow. I dunno what the linkage would look like :? How's that for a goofy idea :roll:
Joe
 
Lazy JW":2qhn6foo said:
I thought it interesting that both Larry Widmer and David Vizard stress the importance of a swirling spiral flow down and around the cylinder on the intake stroke. Vizard goes on to explain the use of the natural "biasing" of the flow around corners in the intake tract to accomplish this.

On our Ford 300 the rear three cylinders offer a natural biasing due to the intake valve being at the rear of the chamber. The airflow going around the corner will naturally hug the outside wall of the port and then flow around and down into the cylinder.

However, the front three cylinders will tend to flow more toward the center of the cylinder. I dunno which is better but they certainly have to give different results. It would seem preferable for them all to be the same.

I was envisioning a new type intake divided into two (or three) sections, each one pointing toward the front and slightly outward with a carb on each section. This would tend to direct the flow into all cylinders more evenly. You could get fancy and use sidedraft carbs for a more direct flow. I dunno what the linkage would look like :? How's that for a goofy idea :roll:
Joe

Reckon I'd get more response by asking how much more torque I can get by putting sparklers on my wheels :roll:
 
Lazy JW":lb2bh5de said:
Reckon I'd get more response by asking how much more torque I can get by putting sparklers on my wheels :roll:

Oh, at least 10 hp per sparkler.

That's what the website said.
:lol:
 
Lazy JW":3c6w4ho6 said:
I thought it interesting that both Larry Widmer and David Vizard stress the importance of a swirling spiral flow down and around the cylinder on the intake stroke. Vizard goes on to explain the use of the natural "biasing" of the flow around corners in the intake tract to accomplish this.

On our Ford 300 the rear three cylinders offer a natural biasing due to the intake valve being at the rear of the chamber. The airflow going around the corner will naturally hug the outside wall of the port and then flow around and down into the cylinder.

However, the front three cylinders will tend to flow more toward the center of the cylinder. I dunno which is better but they certainly have to give different results. It would seem preferable for them all to be the same.

I was envisioning a new type intake divided into two (or three) sections, each one pointing toward the front and slightly outward with a carb on each section. This would tend to direct the flow into all cylinders more evenly. You could get fancy and use sidedraft carbs for a more direct flow. I dunno what the linkage would look like :? How's that for a goofy idea :roll:
Joe

It probably wouldn't gain much unless a) your side-draft carbs atomize the fuel much better or b) you port bias the head to swirl even more (or both).

You probably would gain volumetric efficiency down low since it would inherently give you a longer intake runner resulting in more "ram air" due to the added air momentum. You could also customize the intake runners to be more of a funnel than the original intake manifold.

Combining port biasing, long funnel intake tracts, and well-atomizing side-draft carbs would probably help quite a bit.
 
How long a straight section, after the turn in the manifold, does it take for the intake charge to get itself centered so that the swirl in the front three cylinders is the same as the swirl in the back three, Joe? An early factory manifold forces the air to make hard turns, which intuitively looks bad, but the the runners all go straight to the ports, which we are guessing is a good thing as far as uniform swirl effects. My Clifford manifold, the design of which may have been guided as much by intuition as anything, has big sweeping turns that look impressive, but what if by keeping velocity up, inertia keeps the charge piled up on the side of the runner? Let's see, could you help the swirl situation with all of these single-carburetor manifolds by getting a piece of solid 2 X 2" aluminum barstock and milling ports in it, to space the manifold out from the head by 2"?

The more you think about this, the better three side-draft Webers look, not to mention the fuel injection set-up. Vizard cast up some manifolds to mount three SU slide-valve carbs on a 292. He is very enthusiastic about that set-up, claims it pulls like a steam engine from 400 rpm up. Aside from the problem that SUs have a poor reputation here, that is food for thought as well. But if a straight run to the head is important, even these siamese manifolds of Vizard's are sub-optimal.
 
happens to be a tripple SU manifold on Aust ebay at the moment:

http://cgi.ebay.com.au/FORD-FALCON-170- ... dZViewItem


this one you need to cut off the log and braze weld a plate to the inlet ports(runners).

the manifold is ported for 3 x 13/4" Su's ( or 1.5 " Su's ( with a step in the manifold) .

could also fit 2 " SU's if you ground out the ports.



Not sure that SU's deserve their reputation - cant over carb and give good atomisation . - maybe its a result of the english cars they were attched to...


i picked up one of these on ebay - just havent got around to doing the plate mod.

although for simplicty sake i think i prefer the twin SU's - as per AK millers hot rod article.

a lot of people assume that this is for the separate manifold aussie 2V head. ( of which there is also SU manifolds available).- but manifold but faces dont match



Brett
Melbourne
 
I'm not sure that I'm adequately describing my thoughts here. The stock 300 already has the REAR three cylinders biased so the intake flow swirls around the outside which is desireable according to Mr. Vizard and Mr.Widmer. The front three cylinders simply cannot achieve this when fed from a single, centered carburetor, be it a one, two, or four barrel unit. Feeding two cylinders with a carb centered between them won't do it either.

Envision cutting the front three cylinder runners off a stock manifold and feeding the rear three with this unit. Take another stock manifold, cut it EXACTLY the same as the other one, and use it on the front three cylinders with its own carburetor. This very crude setup would accomplish the desired biasing of flow to all six cylinders.

Since all six cylinders are evenly spaced, and each one has the intake to the rear, it would be simple to cast a small intake manifold with either two or three runners. The two-runner unit would require three per engine, each identical and interchangeable. Just a slight sweep outward and to the front, bolt a suitable sidewinder carb on, and have fun!

Working on this theory, a straight run to each port is not as desireable as a biased run. According to Vizard and Widmer anyway. I dunno. Just thinking (way out of the box) out loud here.
Joe
 
The sidedraught SU's tend to be a problem with long duration cams and thus the preference for Weber DCOE etc. With SUs, proportional air velocity over the range is a problem. Erratic modulation arises because, to have the right size at high revs, means the velocity pressure at low to medium revs isn't enough modulate the choke. If the cam is relatively mild and the engine is operating over a moderate rev range then it's not so much of a concern = like the 260Z
 
I wouldn't know an SU carb if it jumped up and bit me; the only side-draft carb I have much experience with is the Marvel-Schebler on my 1941 John Deere tractor so this is obviuosly way out of my league. Just had a goofy thought that applying some of the Vizard/Widmer theory could be useful to someone trying to get more out of the 300. But what do those guys know :roll:
Joe
 
I've been toying around with the idea of using some Honda CV motorcycle carbs from the early '80s on a car engine. It'd definitely have to be one carb per cylinder to be able to get enough CFM for any decent horsepower, but they can be modded pretty easily to produce very well atomized fuel, and parts are extremely plentiful.
 
XPC66":zxdbsk2y said:
The sidedraught SU's tend to be a problem with long duration cams and thus the preference for Weber DCOE etc. With SUs, proportional air velocity over the range is a problem. Erratic modulation arises because, to have the right size at high revs, means the velocity pressure at low to medium revs isn't enough modulate the choke. If the cam is relatively mild and the engine is operating over a moderate rev range then it's not so much of a concern = like the 260Z
I like SU's, and think they'd prolly work rather well on a relatively low-revving 300. Now, putting together a manifold and linkage, and sync'ing 3 or more of them...

There's a reason they invented EFI.
 
The SU's/Hitachis are a nice bit of kit, but they do require TLC. If you are looking at putting them on youir six, then maybe the Datsun setup is for you. For me EFI is the only way to go, unless it's like my rally engine and then the rules dictate I have to use a carb, which is where the Webers come in.

Pinhead I'll give you the heads up on the Mikuni type individual setup = make sure you have some control over the runner lengths, because it will be prone to behave like a dog if you can't get the rarefaction right. I'd investigate dual choke like on the GSXR750/1000

Lazy I haven't read the Windmer article, mainly because I'm stuck in my own world :lol: The gyst from reading the member posts is that the idea is to send the air in so that it vortexes around the pot chamber and burrows down to the piston tops? Well that isn't anything new and way back in the 60/70's we were doing just that by modding the port runners and bowls to increase the angle of attack. The manifold runners were angled too, then three carbs thrown on to give good distribution.
 
XPC66":aepzz7o6 said:
Pinhead I'll give you the heads up on the Mikuni type individual setup = make sure you have some control over the runner lengths, because it will be prone to behave like a dog if you can't get the rarefaction right. I'd investigate dual choke like on the GSXR750/1000

Lazy I haven't read the Windmer article, mainly because I'm stuck in my own world :lol: The gyst from reading the member posts is that the idea is to send the air in so that it vortexes around the pot chamber and burrows down to the piston tops? Well that isn't anything new and way back in the 60/70's we were doing just that by modding the port runners and bowls to increase the angle of attack. The manifold runners were angled too, then three carbs thrown on to give good distribution.

"Rarefaction"??

Widmer obviously does more than that, 'cause you definitely didn't see anything in the 23:1 CR range back in the '70s...
 
XPC66":2t1cju8s said:
....

Lazy I haven't read the Windmer article, mainly because I'm stuck in my own world :lol: The gyst from reading the member posts is that the idea is to send the air in so that it vortexes around the pot chamber and burrows down to the piston tops? Well that isn't anything new and way back in the 60/70's ....

OK, so is it worthwhile? Because in order to accomplish this, some special effort needs to be made as there is no way that it works on both ends of this engine as-is. Am I the only one who has noticed this apparent design flaw in the 300?
Joe
 
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