Varilux
Well-known member
One of the frustrating quirks of my 3x1 Offy set up has been the tendency of the linkage to "stick" from time to time- especially after the engine is hot, resulting in the throttle sticking open. Unsticking it required some rather violent stabs at the accelerator pedal. A few months ago, I finally identified the culprit- the metal connecting rods and the guides they slide through.
When cold they slide easily, but as they heat up they stick. I suspect this is because they sit right above my header. Also, the guides have sharp edges on the holes, which creates nicks on the rods- which causes them to stick even more. I've wanted to chamfer those guides and increase the diameter of the guide holes- but didn't want to risk messing up my linkage (since I have no spare parts, and didn't want to purchase another whole kit just to get some new guides).
Anyway, I finally found Offenhauser's website- offenhauser.co (.co not .com) and spoke to one of their staff about purchasing some spare parts. He referred me to their distributor- offyparts.com. The guy there was very helpful and sold me new connecting rods and guides (they call them "buttons") for $42 delivered. Armed with "spares," I increased the size of the hole in the guides (the diameter of the holes are 3/16" from Offy) to 7/32". Then I used a 3/4" chamfering bit (followed by a beveled grinder bit to smooth) to take off the sharp edges. Bingo! I went for a spirited drive in 100+ degree weather over the weekend and absolutely NO sticking! In fact, the accelerator functions far more smoothly.
Now I need to find a solution to overheated fuel. After one of my stops, it was a bit hard to get started, and it ran rough for a few minutes. I saw another thread that suggested aluminum clothespins on the fuel line to dissipate the heat- will try that.
When cold they slide easily, but as they heat up they stick. I suspect this is because they sit right above my header. Also, the guides have sharp edges on the holes, which creates nicks on the rods- which causes them to stick even more. I've wanted to chamfer those guides and increase the diameter of the guide holes- but didn't want to risk messing up my linkage (since I have no spare parts, and didn't want to purchase another whole kit just to get some new guides).
Anyway, I finally found Offenhauser's website- offenhauser.co (.co not .com) and spoke to one of their staff about purchasing some spare parts. He referred me to their distributor- offyparts.com. The guy there was very helpful and sold me new connecting rods and guides (they call them "buttons") for $42 delivered. Armed with "spares," I increased the size of the hole in the guides (the diameter of the holes are 3/16" from Offy) to 7/32". Then I used a 3/4" chamfering bit (followed by a beveled grinder bit to smooth) to take off the sharp edges. Bingo! I went for a spirited drive in 100+ degree weather over the weekend and absolutely NO sticking! In fact, the accelerator functions far more smoothly.
Now I need to find a solution to overheated fuel. After one of my stops, it was a bit hard to get started, and it ran rough for a few minutes. I saw another thread that suggested aluminum clothespins on the fuel line to dissipate the heat- will try that.