Bort,
I dislike welding on the head. The less, the better. I prefer bolt on adapters with gaskets for tripower or direct mount.
The plenum extensions were welded with a stick welder using nickel rod. I just warmed up the area a little bit and had at it. A few spots leaked, I just ground and rewelded.
I'm not an expert, just a self taught hobbyist. But for tig welding, make sure you use 100% argon and definately not the CO2 mix. Also, your tip must be clean - the 2% thorated tungsten works good. Maybe check out the non-radioactive replacement. I've had good luck also with nickel rod. I think it also helps to use clean castings, not something that has been oil soaked for 40 years. As you know, small cracking is inevitable.