Tim , a visual inspection is about the only way you can check for corrosion .Theres plenty of old heads around so i guess it will be a case of finding one that looks good in the water galleries .The thing to watch for in the old alloy heads is HARDNESS. Heres a little bit i found in one of my books ...
Most aluminium cylinder heads will have begun to soften when exposed to temperatures between 200 to 250 celius(392 to 482 fahrenheit).At 250 to 300 c the softening will have become quite severe making the cylinder head not suitable for service .For this reason ,even with the difficulties mentioned above , it is very important to hardness test any aluminium head when the engine is known to have overheated or when repair work such as welding has been carried out on the head.Localised hot spots within the cylinder head can result in localised soft spots so it is essential that the testing is carried out over a number of positions on the head.In addition the sealing surface of the cylinder head particular attention should also be paid to the mating surface of the cylinder head bolts.Indentations on the head mating surface resulting from where the bolt head has sunk into the cylinder head is a sure sign of softness.
(Thanks to RON at NZ GASKETS )
Tim , you can get a hardness tester from most good parts places ,they go for about $50 nz . The difficult part is finding out what specifications ford use on there hardness test ,this im not sure on.
cheers Dave