JGTurbo
Well-known member
Glad to see some action on here lately!
Have you guys seen the 6.7 Cummins turbos on eBay? People are almost giving them away. Most of them I think are taken off by dealers when the VNT nozzle sticks. Just clean it and it is as good as new! Here's an example: Buy It Now for $150
eBay link
I have been looking into these pretty hard lately and I think they would be ideal for our inline sixes with a few modifications. Here's why:
1) COMPRESSOR FLOW:
Best of both worlds.
The compressor is very similar to the HX35 and HY35 that has been used in the 5.9 Cummins for years. This compressor can support over 450hp, and it is capable of boosting a 250 cubic inch engine to 18psi at 1500rpm WITHOUT SURGING and will also support high RPM/HP levels. This combination of high hp support and low rpm-high boost capability is unheard of in turbos designed for gas motors.
2) VNT EXHAUST TURBINE:
Tunable A/R ratio.
There is always a lot of talk around here about which A/R ratio is correct for our sixes. A small A/R spools up quick, but is a restriction at high rpm. A large A/R takes higher rpm to spool, but revs out without restriction. Wouldn't it be nice to be able to have both? That's what VNT does.
Unlike the movable vanes on Duramax Diesels, the Cummins uses a sliding nozzle to vary the area of the turbine that is exposed to exhaust. This has the same effect as varying A/R ratios continuously. Also, when it is all the way open, it takes the place of a wastegate. It is also used as an exhaust brake when it is all the way closed.
Constantly varying the position of the nozzle in relation to engine demands gets kind of complicated and this is the reason for the electronic box in between the housings. I think this is what scares most people off. They think that a computer is required to make the VNT function. I have found this to not be the case...
While looking at PDFs from Holset with cutaways and schematics of the turbo, I saw what was under the electronics box. What was it? Why, a mechanical arm that looks just like the one used on normal wastegates. This got me thinking...
If you took off the electronics and connected a normal wastegate actuator to this arm, the VNT would work! Of course, it would't be constantly variable like it is with the electronics, rather it would either be "open" or "closed". EDIT: On second thought,I think it would be sort of continuously variable...hmm
The advantage of this set up would be that you could alter the "closed" position using a threaded rod on the actuator. This would allow you to choose whether the turbo spooled up early or late. Also, as long as the linkage was right, the actuator would slide the nozzle out once full boost was reached and boost would be limited, just like a wastegate.
If that system doesn't work, simply lock the nozzle in place with a threaded rod and no actuator and run an external wastegate. This would still allow lots of tuneability.
Import guys have been using 98.5 and newer Dodge Cummins 5.9 (360cu.in.) turbos for years and they claim the spool is around 3000rpm on their 2.0L-2.5L motors. Just looking at this seems to show that the exhaust side of these 6.7 (408 cu.in.) turbos would be a perfect match for our sixes.
3) THEY'RE CHEAP!
SUMMARY:
So the compressor is sized just right... The exhaust is the perfect size and TUNEABLE... They are going for pennys on eBay...
These turbos have been on my mind a lot lately but I don't claim to know claim to know everything about them. What do you guys think?
Have you guys seen the 6.7 Cummins turbos on eBay? People are almost giving them away. Most of them I think are taken off by dealers when the VNT nozzle sticks. Just clean it and it is as good as new! Here's an example: Buy It Now for $150
eBay link
I have been looking into these pretty hard lately and I think they would be ideal for our inline sixes with a few modifications. Here's why:
1) COMPRESSOR FLOW:
Best of both worlds.
The compressor is very similar to the HX35 and HY35 that has been used in the 5.9 Cummins for years. This compressor can support over 450hp, and it is capable of boosting a 250 cubic inch engine to 18psi at 1500rpm WITHOUT SURGING and will also support high RPM/HP levels. This combination of high hp support and low rpm-high boost capability is unheard of in turbos designed for gas motors.
2) VNT EXHAUST TURBINE:
Tunable A/R ratio.
There is always a lot of talk around here about which A/R ratio is correct for our sixes. A small A/R spools up quick, but is a restriction at high rpm. A large A/R takes higher rpm to spool, but revs out without restriction. Wouldn't it be nice to be able to have both? That's what VNT does.
Unlike the movable vanes on Duramax Diesels, the Cummins uses a sliding nozzle to vary the area of the turbine that is exposed to exhaust. This has the same effect as varying A/R ratios continuously. Also, when it is all the way open, it takes the place of a wastegate. It is also used as an exhaust brake when it is all the way closed.
Constantly varying the position of the nozzle in relation to engine demands gets kind of complicated and this is the reason for the electronic box in between the housings. I think this is what scares most people off. They think that a computer is required to make the VNT function. I have found this to not be the case...
While looking at PDFs from Holset with cutaways and schematics of the turbo, I saw what was under the electronics box. What was it? Why, a mechanical arm that looks just like the one used on normal wastegates. This got me thinking...
If you took off the electronics and connected a normal wastegate actuator to this arm, the VNT would work! Of course, it would't be constantly variable like it is with the electronics, rather it would either be "open" or "closed". EDIT: On second thought,I think it would be sort of continuously variable...hmm
The advantage of this set up would be that you could alter the "closed" position using a threaded rod on the actuator. This would allow you to choose whether the turbo spooled up early or late. Also, as long as the linkage was right, the actuator would slide the nozzle out once full boost was reached and boost would be limited, just like a wastegate.
If that system doesn't work, simply lock the nozzle in place with a threaded rod and no actuator and run an external wastegate. This would still allow lots of tuneability.
Import guys have been using 98.5 and newer Dodge Cummins 5.9 (360cu.in.) turbos for years and they claim the spool is around 3000rpm on their 2.0L-2.5L motors. Just looking at this seems to show that the exhaust side of these 6.7 (408 cu.in.) turbos would be a perfect match for our sixes.
3) THEY'RE CHEAP!
SUMMARY:
So the compressor is sized just right... The exhaust is the perfect size and TUNEABLE... They are going for pennys on eBay...
These turbos have been on my mind a lot lately but I don't claim to know claim to know everything about them. What do you guys think?