4.0L SOHC Race prep engine

otto69

Well-known member
Has anyone built or are in the process of building a 4.0L SOHC race engine ?
After some handy hints or experiences that you're prepared to share.

I'm in the process of doing the head at the moment.
- Whats the most that's been decked off the head ?
- Have you fitted bigger valves, what sizes
- Port sizes and shape ?
- Cam profiles ?

etc, etc

Clayton
 
otto69":i2woy9px said:
Has anyone built or are in the process of building a 4.0L SOHC race engine ?
After some handy hints or experiences that you're prepared to share.

I'm in the process of doing the head at the moment.
- Whats the most that's been decked off the head ?
- Have you fitted bigger valves, what sizes
- Port sizes and shape ?
- Cam profiles ?

etc, etc

Clayton

Check with the Super Six guys in Aussie and New Zealand, these engines are used all the time in 3939 cc 3.9 format. I know there are heaps of differences, but most of the 10 4.0 castings are the similar. In each instance, 3.9 or 4.0, people are not doing savage mods, but are going to more compression via shallower dish pistons, retunung the knock sensor so a compression hike doesn't kill the engine, better exhasts with heat protection to the intake so heat soak from an extractor exhast doesn't hurt power. Cam and head cfm are match. When these mods are done, the engine becomes loosened from its ADR 37 shackles, and the EEC4 computer can be replaced or reprogrammed. It just depends on your states emissions regulations, and your real use of vehicle. You can go way past the 225 kw(300hp) mark with the engine looking pretty stock.

The decking of the SOHC head is limited by chain tension, the critical dimensions must be the same or near too, so you can't just slice off 120 thou like you can on a 200/250 iron headed engine. Since its alloy, you can TIG weld extra material into the chamber to get compression, or better still, leave the head as is, and go for a reduction from the stock 22 cc piston to something like 8cc, and then just get the bare minimum of alloy sliced off the head to get the face true.

The 1993 mods and the inaugral year of the 4.0 XR6 brought the brown close limit blue printed valve springs, no headers and close limit blue printed Bosch injectors and Volvo heat spark plugs, and almost as much power as the VCT. Fords agent, Tickford/Prodrive, spent more time on getting the basics right on those engines, and the result was low 15.3 secon quarter mile passes, and they never improved from that till this day due to weight and emission regualations.

Port profiling and cam selection is much like the Chrysler 265 Hemi...you have to do flow bench work, and then talk to you camshaft supplier on what the exact cam timing should be. Unlike the Hemi, Fords cams were matched to a fully mapped ignition and fuel delivery system which allowed very conservative timing. When you cam one up, you have to consider if your gonna ditch the EEC4 or not, and if so, what are your aims.
 
Thanks xctasy
I'll check out the Super Six Guys.
The engine is pure race only, un-registrable.
As we are going old school for the old man, it has triple webers and mechanical advanced dissy (no computers on this car :D )
As for the chain tension, we measured the hyd plunger depth with the head gasket fitted and removed. (effectively milling 0.060" off the head) and will make up a spacer to realign the hyd plunger to the std position. The chain guides have plenty of movement and don't seem to run into anything or upset the alignment.
Not to keen on welding the chambers, have seen too many "fall out" at the track. I'm not a welder so have to rely on someone else.... Plus it may pull the head for camshaft alignment.
But I hear what your saying, if I could get it done right.

At a later stage we'll put in a set of AU flat top pistons and longer rods.

Have come up with a custom cam from Crow Cams, will post specs when I pick up the card.
Just looking to see what others have used.

Clayton
 
Found the cam card, not quite what we wanted, but that was all the billet would take.

Clayton



CROW COMPUTER CARD*

* PART NUMBER 2222546ohc L/C 108 Date 23-APR-12
Cam type: Asysmetrical profile Read in Head CUSTOM GRIND

Advance Ground on Cam: Lobe separation: 108

.075 VALVE TIMING ( Measured at the valve with no lash )

Inlet opens: 7 BTDC Closes: 43 ABDC .075 Duration: 230

Exhaust Opens: 43 BBDC Closes: 7 ATDC .075 Duration: 230

ADVERTISED VALVE TIMING

Inlet opens: 37 BTDC Closes: 73 ABDC ADV Duration: 290

Exhaust Opens: 73 BBDC Closes: 37 ATDC ADV Duration: 290

Inlet lobe lift at TDC on the over lap:


Valve lift Inlet: .5250 Inlet Rocker Ratio: 1.00

Valve lift Exhaust: .5250 Exhaust Rocker Ratio: 1.00

* Valve Lash Inlet:%0.000 Valve Lash Exhaust: %0.000
 
Correction to above, that card was emailed before we received the cam.
Here is the card that came with the cam, as you can see its a bit different.

Clayton

CrowCam2600x424.jpg
 
otto69":1u7ww7i7 said:
No one else is playing around with these ??

Clayton

No, not here. The SOHC engine was extensively worked over by Tickford/Prodrive in its early years, (specilist production engineering for Aston Martin and Ford and also Subarus race preparation team). Your better off getting English help fine tuning the combo. Your engine is effectively a Lemans style Aston Martin Zagoto or Jaguar C or D type pre injection engine. See http://www.astonenhancements.com/sub-db ... at-26.html

They state that with fast road camshafts and with the triple Weber DCOE 9 carburettors, the resulting increase in engine torque is of the order of 35 to 40% and a reliable power output to better than 340 to 350 bhp. Up from the 314 to 325 hp gross of the last DBS. I'm a sceptic, because I've found the 40 mm choke in the DCOE 45 is too big, and cfm suffers a great deal verses the DCOE 48 or DHLA 48 with 42 mm choke.

You can seriously undercarb a SOHC engine, and loose a lot of mid range and high end power. A set of E49/DB6/DBS Vantage 4 litre six size DCOE 45 carbs with 40 mm chokes won't give the power a combo like what you have . They ran out at the 295 to 325 hp mark, tops. You'll be looking at much more power, and your better off studying the twin cam British websites for Jaguar XK6's and Aston Martin DB stroker sixes.

I'm adamant that the best info does come from Ford Six, because of the Grecio Roman conquest of knowledge that is best spearheaded in a good old USA forum. Aussie7mains and some others on the Aussie Six sub forum are great ambasadores for the soak and doak (sohc and dohc), though. Although we've got the best Aussies here, the engine is best supported in detail by the following

FordMods (The Ford Modifications Website,) http://www.fordmods.com/ucp.php?mode=register&coppa

and the Australian Ford Performance Forums.

The support from these guys is really good, though its lacking in the depth of the American websites, for Americans ask some pretty tough value of modification verses value of improvement questions that wouldn't be tollerated on sites with Aussie and Kiwi dominance. Because of a sort of backyarder Jessie James thing going on, we antipodeans are rip in and DO IT people, where reaction speed to the application is the key, not discussing all the issues first.

With Aussie forums, its not exactly intollerance or knocking, but in America, its everyones right to be clearly heard without the Merv Hughes Sledge (See http://en.wikipedia.org/wiki/Sledging, and click the cricket explaination for 'mental disintegration' or a kind of Hazing http://en.wikipedia.org/wiki/Hazing. After making allowance for that, we all get along just fine!

The Inliners international and HAMB also are options, as the triple carb I and L6 is a real fascination to every red blooded American. There are a lot of very smart SOHC Firebird guys there, who have really worked on the special cam needs of a SOHC engine. Your peak lift curve is stable at any speed with SOHC, and valve train flex is a fraction of the OHV engines, so the loss of peak lift and the gain in 50 thou lift durations with a flatting of the peak at lash, 20, 30 duration requires extra knowledge of the compresssion, igntion and air flow requirements. David Vizard explianed that Fords Pinto SOHC cam geometry is really complicated, and nothing has changed with the Aussie Ford SOHC or its CVHH Escort style valve gear.

I'd be looking at a low load stress cam, with less 50 thou duration, and the full amount of total duration. I'd try and pump up the C/R to a maximum amount with V-power 98. The sohc doesn't like as much duration as the ohv Ford six, as the rocker ratio is very high, and the port angles very good. Any Hemi combustion event is rough, harsh, and that SOHC won't be tame with that cam unless some serious sorting is done on the needs of the cam. I'd certainly work with your custom cam, and fill out the jetting and venturi requirements, but I'd be starting with rare DCOE 48/50's or more common Dell Orto DHLA 48's and 42 mm chokes, and spend time figuring out the cold cranking compression. I'd add a David Vizard style fuel standoff stub stack or special air cleaners and look at increasing intake runner length as much as possible.

I've seen work with SOHC engines, and they typically take 20 years to show any performance gains on Detriot Canted valve and wedge OHV engines. The x-flow 4.1 is a much easier engine to calibrated and got power from, because you can wack a Ivan Tigue roller cam in it, and run huge duration and lift, and the a) valve train lost motion and dampening from the pushrods and b) lower rocker ratio (1.73 vs 1.8 or 2.0) protects the engine from too much low lift duration.
 
Cheers mate
I have been and still look at the OZ forums, but I have a soft spot for the 300 and there's great technical info on this site.
My quest continues :)

Clayton
 
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