All Small Six Mustang is eating fuel pumps

This relates to all small sixes
Any pics of a chewed up arm?

Unrelated, I replaced brushes in the alternator on my daily Ranger. CHEAP-O China junk. What ever the material was, it certainly was not carbon. They ate through the armature, and had absolutely no wear on the 'brushes'.

Quality of aftermarket is just garbage.
 
Any pics of a chewed up arm?

Unrelated, I replaced brushes in the alternator on my daily Ranger. CHEAP-O China junk. What ever the material was, it certainly was not carbon. They ate through the armature, and had absolutely no wear on the 'brushes'.

Quality of aftermarket is just garbage.

A bit difficult to see but the arm has this extention or pad on it that breaks. The arm itself is totally limp (vs a new one that takes pressure to move)
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The contact pad and arm is not chewed up/broken in your photo. Can see there is something broken internally from angle of the arm.

I just pulled the pump on a 100% running when pulled 200 from a '70 Maverick I recently picked up. The pump doesn't have a brand name on it anywhere, not the original, maybe replaced in the '90's or early 2000's. Known the previous owner since the 70's. Some numbers on the pump, but no internet matches.

Only 1 rivet, tip is just notched to keep pad aligned. Wear mark on pad where it rides the cam lobe, slight arch to pad so it really only contacts the cam in the center of the pad. Arm tip is 2-1/8" from mount surface. Very much still under internal spring load.

Honestly not sure why you are going through them. Looking inside the block at the lobe, just looks like a lifter lobe, maybe just a little taller or shorter. You would be able to see any lobe damage without tear down of the block.

I'd say just internal pump failure, but 4 for 4 is horrible.

I'd take a grinder to the broken pump and de-cap it, just to see what's broken inside.
 

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When comparing the two photos, the one that @jonathon.t.mcmahon@gmail. posted looks like the arm part that is broken is substantially longer than the one @frozenrabbit posted. I know it sounds like a dumb question, but are you sure that you are getting the correct pump for your engine? The photos are at different angles so it’ hard to tell but in Frozen’s photo, the tongue that is riveted on, extends just a tiny bit in length and the angle of the lever looks different. Probably just a difference in angle though.
 
I'm only seeing the locating notch on Jonathan's pic, not broke off or sheared. Out of focus, but is the same arm end.
 

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Regardless- if the arm is "limp", the pump is junk. Not sure why it would break off the lower end like that, that's too low for the lobe contact. ??
 
I’ve got a NOS pump on my car now. Picked up a spare this winter for under $20. (plus shipping) Here’s the arm on the spare.

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Newer than yours as they don't have the screws but donate the spring on the arm that the moden ones don't have.
The one on my 200 doesn't have that external spring, all internal. Never pulled one with that external spring, but never pulled one that is assembled with screws like that. A 144, a 170, 2 200s, and a 250. With and without canister filter.

There is nothing broken off the tip of your pump arm.
 
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