The question I asked myself was how to raise the port without epoxy. After looking at port section pictures I outlined where there was material/opportunity (black lines). Additional background, with flow ball testing I noted extremely fast flow at the roof and limited flow on the floor. So I had a substantial vertical velocity gradient.
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I then realized that the goal is to raise the flow column/cross sectional area as cleanly as possible. Specifically the center of the CSA. Colored lines above approximate the change in the center of the flow path CSA before/after work.
The picture below illustrates the changes in the center of the CSA at the entrance. Yellow is the original center of CSA, Blue is after widening/squaring up the port entry and green is after raising both the roof and the floor. Note the floor is raised using the intake manifold flange and not epoxy (currently). The net effect was to raise the center of the port flow area almost .5"
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The next picture is the outline of my work.
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Comments on the picture above,
- The second realization was that I needed a larger entry CSA. if I wasn't trying to push my peak HP to higher RPM I may not have widen the port as much as I did. I likely would have just squared it up.
-And the second point is that the horizontal line just above the floor is the approximate amount that I raised the floor.
- The port shape transitions from the outline at the entry to a more standard shape before the short turn (leaned in at the top).
- I ended up shaping the bottom to match the top. Limited impact to flow but notable impact to stability.
End results:
- An improved vertical velocity gradient, flows at the top slowed down and flows on the floor sped up.
- ~20 CFM improvement
- Rock solid stability (when implemented correctly)
I think I've said this before but I need to emphasize that doing this without a flow bench won't work (in my opinion)
I know, you asked "what time is it" and I told you how to build a clock........