BA falcon engine

Thanks for the information, I have noticed some interest in 250 powered early Mustangs which is what my next car will hopefully be. Someone on this forum mentioned the AOD is a good trans but possibly a bit clunky. My friends later model full size Ford sedan with the AOD does shift into overdrive with sort of a noticeable feel. Apparently they have a lockup converter which is a bit like a five speed if I understand correctly. One thing I have learned is start collecting parts early and I can't claim to be fully committed to this whole project but I have a spare 250 and a 1980 200 head and some other parts around and still looking for more. All I need is a Mustang and the trans and any needed adapters/controllers. I tried to find Luis Camilo adapter info online but no luck do you have contact info? What controller can be used? Is anyone else doing this or interested in the 5R55?
Thanks to all.
 
Hang on a minute lads... The 5R55 was NOT used on any Australian Fords that I know of. EA2 to AU3 used a BTRe-type LE-series transmission on both 6 and V8 models. The BA-onwards used a variant on the LE box, with the BF series having an option of the 6-speed ZF arrangement.

I have an EB Falcon 4-speed auto behind my old crossflow (see previous threads). It looks NOTHING like a 5R55.
 
Ford Australia and Ford USA both use some very different gearboxes. I have asked Ford AU about a Gearbox used in the US and they have no specifications or information.
 
What a Comdedy of Rubbish.

With respect to the superb intellengence of my mates here, there are some really ignorant parts people in the Ford Empire. They should be sacked and asked to reapply for there jobs :oops:

Its the Standard bullet prove five speed auto found behind entry level N code Cologne and 4.6 Windsor Cammer engines in the S197. The internals in the Falcon were the same, the case varied between the Fords Bordeux 5R55S gearbox used in the 2008 FG Falcon and Territory, they stopped using it with the FG MkII upgrade. The plant was sold in 2010 to HZ Holding France SAS to make wind farm transmission gears..http://en.wikipedia.org/wiki/Ford_C3_transmission.

As an early C3 3-speed auto (which shared some basic parts inventory), it was an all alloy case gearbox, a lot stronger than Fords Aussie and English I4 and I6 BW 35 with a lot more development. In 1985, it got over drive, lock up clutch and electronic control, used beind the Mekur and Thunderbird 2.3 Turbo engines, then a 5 th speed in 1995, then a heavy duty one piece case with a range or more fitting, better spaced ratios in 2001. Like the BW 35 in stock form, about 160 lb-ft was it from 1974 to 1990. The 2.8 Capri Injection engined Euro Granda and the Fox body 3.3's were all true 160 lb-ft tow cars, and they didn't have many problems doing 100 000 miles but rebuilts are dicey as the bolted on front pump requires very specific set up, and even reomoving and replacing an early split case bellhousing will surely kill it dead.

The ill-fated Turbo 2.3 had it as a non official option option for a year, but it was not up to the 175 hp SVO engine in the Merkur or Thunderbird Turbo coupe. When the 4.0 came out in the Explorer, it was upgraded to a true 200 lb-ft trans, and the 240 lb-ft SOHC 4.0 in 1997, and then a strong over 300 lb-ft V8 from 2001 on wards. But it didn't like those engines poor low end torque, high tow loads of those vehicles...it was no bomb proof Ford trans like the C4, C5, C6 or FMX or even AOD

Standard Mustang II, Pinto, Fox body 2.3 , 2.8 and 3.3, then, like the German Cologne V6, which was the main Ranger and Explorer engine from 1984 to 2011. 60% of these have the French gearbox behind its European derived Pinto, Lima and Cologne engines.

The French Bordeux auto was first used behind 1300 Escort Kent engines in the Ford Of Europe auto optioned rear drivers (Capri, Taunus, Granada, Cortina, Transit) and as a resolt of that, used as an option in 2 liter Aussie Cortinas, Escorts.

It was upgrded to 4 and 5 speed over drive, then a one peice case, then totally re-engineered in 2001 for the Explorer/US Ranger, and lastly, became the base trans for the 2008 to 2010 FG Falcons. E's were split case, N's were for Jag and premium group Linc;s, W's were wide ratio SUV normally, S's were close ratio S197 Mustang

It was a dog from 1984 to 1996 when shoved behind really boosted up 2.3 turbos and in SUV's 4.0 liter V6's, then got upgraded with really tough parts.

Geeze.

As Paul Kelly said, don't start me talkin'

http://www.youtube.com/watch?v=qrWP0VbZ_Yo
http://www.lyricstime.com/paul-kelly-do ... lyrics.htm
 
So I was mostly correct, I apologise for anywhere I was wrong in my previous posting. The 5R55 was not used until the FG model. From EA2-BA all autos fitted were a variant on the 85LE transmission; a 4-speed auto. The BA trans is similar internally to the 'earlier' 4-speed autos with an extra solenoid (not sure what it was for). The EA2-AU 4 speed auto can be easily controlled by using the EA2/EB1 transmission controller and MAYBE the V8 controller upto the EL (I haven't tried, but the pinout & wiring hookup is nearly identical).
 
xctasy":3kw79u3k said:
What a Comdedy of Rubbish.

With respect to the superb intellengence of my mates here, there are some really ignorant parts people in the Ford Empire. They should be sacked and asked to reapply for there jobs :oops:

90% would not get jobs back if I had my way and yes it is true as I asked about a US Gearbox and Ford Australia could only tell me about the Australian versions and the gearbox from the US I asked about they new nothing about at all, had no information on or could tell me what it was used for. Mind you my opinion of Ford has sunk very low after they closed many of the small country dealerships and the bigger dealerships have no idea how to look after customers.

Ford SUCKS big time (with Customer relations) as far as I am concerned and lost the scheme of how to look after customers in the country. To get to my nearest dealer now is an hours drive both ways.
 
wagon":fgr5e533 said:
So I was mostly correct, I apologise for anywhere I was wrong in my previous posting. The 5R55 was not used until the FG model. From EA2-BA all autos fitted were a variant on the 85LE transmission; a 4-speed auto. The BA trans is similar internally to the 'earlier' 4-speed autos with an extra solenoid (not sure what it was for). The EA2-AU 4 speed auto can be easily controlled by using the EA2/EB1 transmission controller and MAYBE the V8 controller upto the EL (I haven't tried, but the pinout & wiring hookup is nearly identical).


Yes, pretty much on the money. It's all good. The US 5R55 in all its incarnations isn't EXACTLY the same as the FG Falcon and 08-10 Territory 5speed auto, but almost everything bar the casing is interchangable. Its not like the old C9 bellhousing, where the US import Aussie market C4 trans which found its way in as a option on eveything 6 cylinder from 1971 to 1980. You can import pan fill and case fill C4 and C5 transmissions, and fit 'em onto everything I4, I6, V6 and V8. Only two model years makes the 5R55S more plentifull than an M code 250 2V head, but most people wouldn't ever know. It'd say about 12000 units were made over the late Naughties, about the same as the 170 HP 2v engine option.

Cool23[quote:fgr5e533 said:
90% would not get jobs back if I had my way and yes it is true as I asked about a US Gearbox and Ford Australia could only tell me about the Australian versions and the gearbox from the US I asked about they new nothing about at all, had no information on or could tell me what it was used for. Mind you my opinion of Ford has sunk very low after they closed many of the small country dealerships and the bigger dealerships have no idea how to look after customers.

Ford SUCKS big time (with Customer relations) as far as I am concerned and lost the scheme of how to look after customers in the country. To get to my nearest dealer now is an hours drive both ways.


As for the parts wallies, well, that's the industry in general. In New Zealand, they didn't do such a drasdtic cut and slice of dealerships.

My parts guru down here in Dunedin has forgotten more than many people will ever know about Falcon sixes. I'd honestly be lost without his support. However, he still gets it wrong over various things, but, as he says, he doesn't deal in pre 1965 Falcons, but the computer still has all the parts, and lists of very valuable parts. Like the 170/200 cylinder head on the 1964 to 1967 XM/XP/XR Falcons, he told me the stock multilayer Monotorque gasket wasn't the standard head gasket, but it is. On his computer, the US steel gasket is still listed, so Right and Wrong need qualifications when your asking Yes No answers from a parts guy. There is like 20000 parts in a car, and every one of them is completly changed between six months and 45 years. Although a 1965 XP 170 or 200 will take a 2012 Starter motor just fine :nod:

We can't do without Fords dedication to parts and supply because it is a portal to how the Big Three in Aussie farmed out there carbs, gearboxes, diff and other component bases between each other in a Button Plan way, years before 85% content and model sharing. Like temperature sender units, Bosch rotor caps, Bendix-Stromberg carbs, Borg Warner gearboxes, diffs and Bishops Kirby Steering boxes, the Aussie stuff from Ford, Holden and Chrysler still has amazing aftermarket support because the US to Aussie parts still exist on catalogues somewhere, and its a huge amount of fun making it fit up.

When putting a 1963 casting head on my 1981-1983 Mustang Mongrel, I had to use

1.a 1967 Oz XR head gasket, a whole section of
2 and 3 special brass and alloy adaptors to mate up the 80's Fox car brake booster and water temperature senders
4. a special 1909 Holley to 1978-1983 "1946 Holley 1-bbl".
5,6 and 7 Special fan A/C and AIR belts, but not any real hassles.
8 The plugs I had to go to NGK from the stock Autolite plugs.
9. Devcon for the bits I broke on an engine in pristine condition, but only 40 000 miles
10, 11, 12, 13 . A whole raft of Aussie non cross flow [three 1980-1986 TVS tree sensors] and Cross flow 1963 to 1990 emissions and vacum tree parts just to get my car running right, and I have an engine analyser and it still took a few hours.
14 and 15 Upper radiator goose neck (1972-1990 Falcon), radiator hose (a.c Falcon XE)
16 adjustable valve gear which hits the baffle in the Fox body I6 rocker cover, and required 17, and alloy thick adaptor and longer imperial bolts and 18 emissions spec fuel line and all clips of a simialr quality to the earlier stuff

18 changes just for the earlier small chamber LOG head which is exactly the same as the US version. A bit of work, and three weeks of my time when I could have been earning 22 dollars an hour instead, a loss 2400 bux.

Brake N Transmission(BNT), Repco, APPCO, and Dunedin City Motors (Ford and Mazda parts) did an awesome job and 95% on the time, they knew there stuff, and were indespensible. But a 1968-1990 I-6 water temperature sensor won't work on an 1981 Mustang Fox, and radiator top hoses are close, but not a perfect match despite very similar engineering from Accross the Ocean. I cobled up a lot of those 13 things twice to get a non junky result.

If it s difficult to support the Aussie into US car thing with an XM to Fox body head swap, I think a LOT MORE work will have to be done to sort out a DOHC to US Fox conversion.

So temp and fuel delivery sensors, hoses, ignition, egr/air/emissions package, cat configurationto suit parent to donar chassis trans intechage info , vehicle speed sensors , power steering conventions, belts, thermostates and breakout codes for body control, ecm and transmission just need more of this friendly interchange we have here
 
Adapting new & old parts can be fun AND frustrating. My next 'project' is adapting a TS Astra electric power steering pump to the old POS. The high pressure outlet is the right size and there's a fair bit of room to mount it. I'll see how much fuel it saves with one less belt hanging off the front of the motor. With the 4 speed auto the highway economy is around 10l/100km. I'm hoping with more efficiency changes and better tuning I can get it down to around 8.5/9 litres.
 
I have been thinking of a trans swap for my 77 US 250 / C4 combo. Was planing on a AODE but all this discussion on the 5R55 trans has me wondering if that may be a better way to go? Who has or makes the adapter? What other parts would it take to make it fit?
 
I have to say if you look you can still find parts people with a wealth of knowledge and in fact I still deal with an Ex Ford Dealer as his knowledge and connections are very good. Sadly he is one of those Australian Country Ford Dealers that got pushed to shut down and even he knows more that some at Ford but because he is an Ex Dealer he does not come up on the computer connection etc. so they often do not help him even when he has the old catalogs and micro fish listings.
 
The kit is only to fit the US market small 138 teeth Cologne box behind the the 200, 250 and 4.0 engines.

If its Aussie XK/XL/XM 144/170/200 or US 200 (high or low), your in with a Cologne V6 5R55W, S or N, totally stock components. 795 US for the plate and crank pilot. You have to track down the V transmission code C3 and T,B or X code 3.3 I6 flexplate that all C3 auto versions carried.

Problem is, If its OHC 4.0 of any cam type, the high mount X f-flow 200/250 or low mount starter US 250 or 240/300, then you'll have to spring for a special cut down 160 teeth flexplate to 138 Cologne adaptor I'm making, which costs another 495 US. Price might come down when I get DC Ross to make a new SGI rated flexplate, but I need a minium of 20 orders to make it worth the effort. So 1290 is pretty expensive. But you not stuck with the stock 160 tooth odd ball OHC transmissions, and its able to cop a crap load of abuse since any vehicle and engine combo it goes with is likely to be a lot less than a 3500 to 4400 pound S197, Ranger or Explorer.

Then you have to add the electonics box, but its not a biggie, as the system just needs some TPS, ignition and VSS data to run behind any I6 or SBF Ohv engine.

I patterned the first one years ago, and was working back in 2010 with a 3D medical equipment engineer in Dunedin to make one to fit my Mustang. I patterned it off the 5R55E I use in my Exploder. I currently use the early C3 Cologne V6 bellhousing, easy enough to find, and the 138 tooth Fox/Bobcat flexplate, which fits to the blue engine high mount 3.3 bellhousing. The advantage is there is no starter motor in the way, so your free to do a Linc 200 style turbo like on my FAZER6Ti engines. Greatest thing is as long as you modify the crank pilot to suit the application, you can use any of the starter motors or flexplates made for Cologne V6's...1974 Cortina V6 right up to the last 2011 Ranger 4.0. Since its not 157 or 164 teeth, it fits close to the engine, just clearing the X shell recirculating ball steering box and drag link. Its an easy s-shell fit up cause the Fox body ran the 2.8 engines initially, and a 4.0 is a straight bolt up on any Fox, Fox 4 or SN95.

It puts the starter motor on the bottom left, Pinto/Mustang II/Mustang Fox/Mustang S197/Explorer/Ranger/Bronco II/Areostar side, but also where the foreign XR8 5.0 OHV Windsors with the GT40 Explorer engine put theres on overseas Falcons, Fairmonts, Fairlanes and LTD's from 1992 to 2003.

The kit costs 795 US dollars, and includes the preferred stock 138 tooth flexplate used with all 78 to 83 Fox bodies that came with the V transmission code C3 and T,B or X code 3.3 I6 equiped Fairmont/Zephyrs/Cougars/Granada/Mustang/Capri/Thunderbird.

The electronics are not sorted yet, as it works in with cahoots with the ODB2 EEC5, but there are external controll kits made by an outfit in California which Im working on.
 
:hmmm: Interesting all the US 250, 240, & 300 blocks would use that same block pattern as the Windsors & 302 / 5.0 V8's. We have a 2001 Escape has 3.0L V6 and it's only a 4 speed but it can move out quite good. Had a couple of the early Rangers with 4.0L V6's first one was a 5 speed stick other I think about a 96 or 7 and was only the 4 speed auto too. I did not hear much on the 5 speed autos before a few years ago do you think it can handle the torque of the big six? The car I am building would weight in at around 2500 to 2800 pounds. I guess didn't keep up very well on all the late model trans tech the last few years. :bang:
 
I looked at the 5r55s ratios on line and they seem to be almost perfect for an I6 performance car. Some 5r55 had a problem or two but no big deal for a good trans rebuilder. Don't know what they cost in yards but my local picnpull has one price for a trans out of any car.
The complete conversion could run into some money. I remember installing the NV3550 in my Bronco came to around 1800+ for the trans, adapter kit, bh, fw, clutch, machine work and drive line work. I felt that since I don't intend to sell the Bronco and as far as I know it maintains or slightly increases it's market value regardless of how many miles I put on it that it was worth the money. Plus the five speed greatly enhances the whole driving experience.
 
Wait so is this guy in battle ground WA still have those motors. I live in Tacoma and that would be a dream come true. Anybody know a website or phone number or some kind of contact info.
 
Still thinking about this 5R55 with a 250. bubba22349 it was used with the 4.6 which probably has quite a lot of torque the specs are probably online. I drove a Explorer with a five speed auto it was smooth.
 
I am still thinking about either an AODE or the 5R55. I am very intrigued about those 5R55's have not researched which cars and years they were used here in the US yet. Thanks for the tip bmbm40 :thumbup:
 
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