The CI long tube headers don't have flanges to bolt up the rest of the exhaust system. If I order the headers with the Jet-Hot coating, can a flange still be welded on without damaging the finish?
It will cause localised damage, and probably void any warranty claims that relate to the welded area. Is there a reason you don't want to run with a slip-over pipe?
Collector flanges need attention. Engine torque movement has to be addressed.
My favorite tube - slip/butt seal ('') are the stainless truck type with two large bolts and hi-temp sealant goo included. These make fine pressure side ( engine pipe side ) exhaust seals. The Aussie type headers with the straight tubes can be slip or butted to the silencer input.
A preferred setup is to clamp the header collectors tight to the engine / tranny , and provide stainless flex joints for engine torque movement.
I like Butt Joint clamps (also called Band clamps), which can be purchased from Summit Racing for about $9 bucks each. They don't wear out (or leak) like flange gaskets or donuts.
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