Dan and Kirk,
Cast pistons are fine. We just started to burn up the #6 one, hence the reason for the swap. But we're pushing them pretty hard! If we were just going to street drive Kelly's car then we would stick with the cast ones.
There isn't much room for a big strocker crank in a 250. In fact the cam is clearanced somewhat to clear the rod bolts! I was checking that out while the motor was apart. It almost looks like if you turned the crank with rods/pistons installed and didn't have the timing chain on, the rod bolt/nut would hit the cam! It's at least very close!
Good luck you two, and get those rides back up and running!
Later,
Will