Shouldn't the vacuum prevent the residue from getting to the brake booster? I think even the brake booster inlet is higher than the vacuum attachement point on the intake manifold...
That's a great question, to which all human logic would say yes. Ironically, the opposite is how nature actually operates. When a vacuum is applied to an air space with a colloidal dispersion in it (small droplets of a heavier-than-air- material), the suspended droplets are drawn
to the outer edges of the vacuum. The do-it-yourself windshield repair kits demonstrate this well. Glue is placed over the indention or crack in the glass, but just sits there. The suction-cup applies vacuum-
away from the windshield. The vacuum pulls
out- the glue pulls
into the crack. If you think about this carefully, it does not make logical sense. The fact of fuel puddling in cold carb intakes is not merely the cold walls, but the fact that when vacuum is
increased (deceleration), the fuel is drawn to the manifold walls by natural (illogical) design. There are some older threads in the Big Six where engine oil was collecting in the throttles, and even back toward the air filter (EFI). The source was the PCV inlet into the intake, 15" and a big plenum away from the throttles. When the vacuum is low (accelerating) and suddenly rises (deceleration), the crankcase vapors stop being drawn into the runners, and are immediately pulled backward toward the throttle blades.
Back to the brake booster- if the vacuum source was in a steady state, no oil would be drawn toward the booster. But it's far from it, of course, in an engine. When the vacuum is high, the air is sucked out of the hoses. The moment it drops (accelerating), air is reinserted into the hose. If the only air available for reinsertion into the hose is full of oily mist- that mist is traveling
up the hose toward the booster. The next time vacuum goes up (decelerating), the oily particles are accelerated toward the outer edges of the vacuum source, they don't all get sucked back out. A significant % of condensed oil residue will adhere to the rubber vacuum line. It would not take long before it is all the way to the booster.