Linc200, Balldrick, Does10's, drag200stang, xrwagon, Mad Mike and anyone who does freaky boosted stuff with logs, x-flows, 2v's and Classic In lined headed engine, this ones for you! Set FAZER'S TO STUN CAPTAIN.
Due to the continuing lack of expertise, and also the expense of the Modular engines, I devised the FAZER engines to capitalize on the low end torque and size and weight and packaging advantages of the larger 250 I6 in any of the Mustang/Falcon/Fox/Explorer/Ranger/Bronco & Cortina platforms. The truth is exactly as David Ford said in Australia in 1982 when the EFI 4.1 replaced the 4.9 and 5.8 Cleveland. "There are very few V8 die-hards around, and they will come around in time". Its 31 years on, and he was right!
The Aussie i6 block is narrower at the base than the US 250, and lighter, shallower, and uses more US 200 like components while still taking the best parts of the Aussie cammer sixes. Soon, Ford Oz will have stopped making them altogether, and if I don't rebuild them, no one else will. I've found that the last of the DOHC engines are having a hard time making 1800 hp without taking out blocks, and the FAZER engines are just the first step towards perpetuating the most reliable Ford small six cylinder engine ever made. When 2016 rolls around, Ford US will have killed of the best engine Australia ever made, a follow on from 1981 when the US 250 was dropped, and in 1983 when the US 200 was axed, and 1993 when the I4 2.3 and 2.5 HSC was dropped, and in 1996 when they killed the I6 4.9 EFI. Ford Dearborn can't see an inline 6 future because to them, the numbers with respect to crash safety and economics don't stack up. Well, they are wrong. 4 million small Ford sixes in Aussie and 25 million small Ford sixes in the US is to much junkyard iron to send off the China for smeltering, and I aim to make sure the Ford fans get their heritage back.
I am making them, then planning to sell them, but at 8 grand landed in the US, I haven't sold any yet. At present, I have a 250 Supercharged non EFI engine being made for my 81 Mustang GL. That has been on going since 2001 when I first came on here looking for info on 221 cranked X-flows for a planned DTO special car.
I include either
1. a low mount left hand starter and right hand low mount starter elimination kit for an AOD, AOD-E, OR 4R70W trans, which is controlled as per the standard applications.
2. For race applications, I have a special SGI rated bell housing which is similar to the old FMX item, only its LH starter.
3. Not included in the kit is a modified F150 4.9 164 teeth flexplate, neutral balance, or the 4 stage auto, either AOD, AOD-E or 4R70W.
The stock casing must be either easily drop sawed off for my bellhousing which hooks up FMX style on to the pump bolts for perfect alignment, or the stock casing carefully notched for a special Aussie T3 style low mount left hand starter with my adaptor kit. Either way, it has to be equipped with a commonly available 2350rpm lock-up clutch converter, and it has to come with a Silver Fox valve body modification, and needs to run with a set of no higher taller than 2.73 gears with 25" tires and 2800 pounds, but you can go as low as you like for other applications. My ideal combo is light x-shell Falcon like my old XE. In that thing with a set of 2.77's and 245/60 by 14's it would do flat 12's all day.
There are two types of FAZER, a Supercharged M112, or a Turbo GT3582/1.06,
Each boost device is all left hand mount with the same 25" x 11.5" x 3.5" intercooler which utilizes a tube and fin design. Its tank inlet and outlet diameters are 2", and the same 425 hp at 4800 to 5300 rpm come from each. The block is based on the 1976 to 1992 X-flow block with a variation of the 4200 cc Chevy Trailblazer Melling liners and a 109 thou thick adaptor to fit the iron small log head to the x-flow block. I changed my planned use of solid stainless or better exhast valves, and decided to use huge guide new sodium cooled exhast valves at 1.45", which are cutdown Cessna 152/172 aviation items. The intakes are solid stainless 1.675". The trick to the heads are short turn radius and pocket blending work, and allowing the large valve guides and large margin seats to flow well into a 3.632" bore. The cam is a special modified E303 Mustang roller replacement, designed to suit the more restrictive head cfm's. The special head mods via the 6V-HO log head manifold adapter, roller cam, and small chamber head allow the whole engine to flow in excess of 255 hp normally aspirated from 243 cubic inches.
That gives me a roller cam capable block with enough wall thickness to withstand any abuse, and plateau ground liners to suit the ring, great low compression XR6 Turbo CP Turbo pistons and Ford Corsair rods and rod bearings, proper 12 counterweight EL crank, EWP water pump. The US EEC 5 has provision for the stock Aussie EDIS and turbo or supercharger from 10 to 15 psi boost, and the US EEC 5 guys have done all the hard work cracking the unpacking and flashing criteria of the stock set ups in non V8 applications. The OBDII lockout I use is a separate cyclic program that covers off the other periodic sensor patrols which make fitting 104 pin OBDII systems such a pest to all pre 1983 cars, and is why I don't just use non OBDII Aussie EEC5 systems from XR6 Turbos and XR8's.
As stated, the intake manifold is very special, it runs three 2-bbl Holley carb adapters downstream of the turbo, with six port injectors on VG30E injector rails, and runs a huge 3.54"MAF with a very special intake that uses half of the air cleaner assembly for cleaning air, and the other half to link the 3.54 inch MAF to the throttle body. The 1.5" wastegate controls the boost pressure to 14 pounds. The exhast is a 1981-83 football cat US cast iron 4.25 item with a special adaptor for splitting six 1.5 inch pipes and runs one pipe through the sump, and one pipe under the transmission, and then a 3" high flow cat, a 3.5 inch muffler on the left hand side to a y piece dual exhast over the axle.
A large 3 or 4 core a/c radiator is needed, and the only other difference is that the Bi Supercharged engine runs a 10 rib serpentine belt drive for the power steering, a/c. A 31 pound per hour air pump is used on the Ti Turbo, which is used as an anti lag device on the turbo top it off. The turbo runs a 6 rib belt.
Nothing on this engine has been left to chance, and I'm comfortable that the power out put, the curve and the torque and transmission requirements is what a customer would pay 8 large for. With a Classic Inlines head, this combo would sit in well over the 500 hp mark with the right amount of boost.
All this has been self funded, but hopefully backed up by some local guys who have seen the worth of a well packaged. quality, bullet proof non cross flow iron headed beast. It is able to take either the stock X-flow head or the Classic Inlines item, but I've started with the iron log because its easy to upgrade and is the easiest thing to get 425 hp from.