I've heard single outs that sound great, and dual outs that sound great. So I don't think it matters one way or the other. Dual outs just look better in my opinion. On my 67 I used a dual out header, y-pipe, single 2.25 pipe, single in - dual out mufler, and twin stainless GT tips. Sounds great, cheaper than true duals, easy to install, but still looks like duals.
The money you save on the exhaust system can be used to purchase a quality header. I could offer cheaper headers, if I wanted to offer what everyone else does, but I decided to concentrate on quality rather than cost.
Most companies offer black headers, but you need to be carefull as some are painted with a water based paint, which will burn off in short order. Those that are painted with high temp spray are better, but will still rust out in a few years. That's why I choose to go with a high temp powder coat this time. Yes it cost more to have them powder coated, but they will maintain their appearance a lot longer than spray painted. Plus they are more resistant to chemical spills.
Then there's ceramic coated, which is the best hands down. If you can afford ceramic coated headers, do it. You won't be sorry, as its worth every penny. Again, you need to be carefull, as some ceramic coaters only do the outside of the header. Jet-Hot does them inside and out. If you order a ceramic coated header, look to see if its coated on the inside. If it isn't, then it wasn't coated by Jet-Hot (hint).
I also pay more to have headers made to my specs, or to import them from Australia. Most headers are welded on the inside, and spot welded on the outside. CI & Pacemaker headers are fully welded inside and out. There's a couple advantages to doing this, less chance of pin holes, and if the headers ever warp they can be surface milled without loosing any strenght. CI and Pacemaker also split the third and fourth ports by 3/8 of an inch, instead of welding them up side by side, which helps prevent blown header gaskets. And last but not least, you can remove the starter without taking the header off, which is not the case with other headers.
All headers are not created equal.
