All Small Six My built 200 is finally going to run!

This relates to all small sixes

fast64ranchero

Well-known member
Things seem to take time and change, but my ported Alum head, long valve, custom cam, 1JZ rod, coated JE piston engine is really close to be put in my 65 Falcon engine bay for the last time. Ended up building a header as the one from Clifford didn’t come close to fitting (6 month wait) I'll try and add pictures later
 
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I tried 3 different headers, none of them fit. Not sure what header Gus used on his mustang, but he has a 250. I made the header from 1 5/8” 18 gauge tube. Collectors are too big but I couldn’t find any 2.5”. I built the header out of the car by measurements. First test fit was the above pics. It should be back from coating next week. Trans is a T5Z for now. Going to get NA chassis dyno numbers then add a Vortec V1 S trim. This winter it will get the EFR 8474 turbo if everything works out
 
Your cam card shows some great Valve Lift numbers you must have also had to use some longer Valves right? Engine looks great.
 
I don’t expect huge numbers NA as it is was designed for the turbo. But I think around 240 whp which I think will still be good for this engine NA
 
Interesting exhaust /cylinder Connections there.

What was the thinking behind the 1,3,6 and 2,4,5 cylinder pairings?

I m used to seeing 1,2,3 and 4,5,6 pairings to give even exhaust pulses
(All on a typical 1,5,3,6,2,4 firing order)
 
Interesting exhaust /cylinder Connections there.

What was the thinking behind the 1,3,6 and 2,4,5 cylinder pairings?

I m used to seeing 1,2,3 and 4,5,6 pairings to give even exhaust pulses
(All on a typical 1,5,3,6,2,4 firing order)
1,2,3-4,5,6 is good for turbo manifolds and that is what I'll make for my Twin Scroll ERF 8474. 1,3,6-2,4,5 is "suppose to scavenge better. It would have been way easier to build if I built it 1,2,3-4,5,6. The header isn't perfect by any means, I have 1 tube 4" shorter than my planned 36" primary tube length, and my calc's showed it needed a tube size bigger than 1.5" but smaller than 1 5/8" Figured with the thought of adding my Vortec V1 I would error on the bigger side. I have to say, I was pretty darned excited when I test fit the header and it fit and cleared everything. the header goes in and out with the intake and passenger motor mount removed very easy. If I would have thought about it, I should have changed the layout of #6 tube so the header could have been used on high mount starter 200's as well. For those that don't know this is a 1981-83 low mount starter 200/3.3L block not a 250. I'll post pictures of the bell housing mod needed to use a SBF bell on this engine.
 
SBF bell and 81-83 low mount starter block plate for pattern. Ignore the starter location in the block plate it is for 163 tooth flywheel. I just used it for laying out the two upper holes
 

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That is some really nice work on the headers and the porting is nuts!
The clearance on the push rods looks familiar. :)

I got lucky with my Clifford headers. They are the old school single out. Got them before CI started selling headers.
 
On a different note. I wish I protected my intake with a ceramic coating. (I guess I still can) But if you do not ceramic coat. I found some suggestions on a different forum.


 
The clearance on the push rods looks familiar. :)
I had the machine shop mill the pushrod holes 60 thousands at the close area in every hole. 3/8” push rods make it pretty close as you know. Have you checked to see if you have had any rubbing? Do not Machine the push rods hole openings as the water jacket was hit and I had to repair the head. see the other thread for details.
 
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