8) you might want to measure the thickness of your new radiator vs your old one ot make sure you have fan clearance. it would be a shame to install the new alumnum rad and find out that the fan digs into the fins/tubes. i like the idea of spraying the trans cooler fittings, assuming you have an automatic, with pb blaster or other penetrating oil before you try to loosen the fittings.
you should also avoid over tightening the hose clamps and the fittings when buttoning up the new radiator to avoid issues in the future. i also agree with making sure you have good quality grounds, but you also need to flush the system more often, about twice a year is best, with the aluminum radiator also to avoid problems with electrolysis.