I'll issue a challenge. If Small Block guys can aggree to do a fat bored and stroked 250 taken out to 320 cubes, then there is no reason why you Big Block guys can't do a fat 383 six.
Mike has a beaut alloy head for his, while 6banger has a great alloy head for the 300 block. Why waste either of these on little 250 or 300's?
Some background rules.
The rule with even thinwall blocks is 3/16 oversize, plus 60 thou. 250 thou bigger bores is not exactly easy, but close! 109 and 122 cube Escort BDA's were just thin wall 97 blocks bore and sleaved. This is becasue the cylinder walls have to start off with a 120 thou thickness at the start of it's service life. At the worst, some Clevelands with some core shift could go down to 90 thou wall thickness. A 90 thou thick sleave is the bore size plus two thickness wide. So a 4" bore has to have a 4.180 thou thick sleave, and it will split under high compression and revs. 120 to 180 thou is the ideal size for an unsupported wall engine. If you can add Hardfill or the modern equivalents, then you could possibly use the stock 87.5 thou thick sleavs used in some dry sleave diesel trucks.
The US 250 block has a camshaft further out than the Aussie 250, so it could take a stroke close to the 4.175" that the Mopar 225 uses. The SloPar has room for a 4.5" stroke. If the US 250cam centre to crank centreline spacing is similar to the Mopar 225, then you can reach 4.5" stroke!
They were doing fat bored sixes back in Aussie in the late 50's, early 60's with Hoden engines, adding sleaves with 0.5" thick plates on top of the block to create engines up to 30% bigger, boring out the entire cylinder wall, and screwing in 3/16 liners.
The block, ( and any 200/250 block that is not intersected by a camshaft) can take steel boiler tube in 4 1/8" size, with a broached thread to screw the liner in, rather like the old Hispona Suiza engines. You need 180 thou of wall thickness at the thrust faces if its low grade steel, could go down to 120 thou thick if you use some kind of higher quality Thad style drill rig tube.
A low deck 3.930 LS-1 Chevy piston would work.
A six is a really easy engine to make from plate steel and boiler tube because of its simple bulkheads and simple froms. I spoke with SuperMag a year ago regards a guy, Bob St Lawrence, who made his own 392 Hemi engine block in Australia, and decided that I was going to build a diesel block out of a 250 gasoline engine.
I ditched the plans due to other projects, but I'll post the article.
On the other note, why would you have a even a 305 cube 3.9375" by 4.175" Small Block six when you could have a 4.06" by 4.5" stoke 350 cube Big block six?. Our Big Block guys have a block based on the old 4.375" stoke 226, so if we can go for 305 to perhaps 320 cubes with sleaves, then they could do a 383 with just a crank and some fat sleaves.
A new axis of evil has begun!