When working in an auto machine shop, mech from a local lawn mower shop comes in with a B&S block and piston. Wants me to bore and hone to match. Now this is one of those smart people who thinks everybody else is dumb, stupid and ignorant and all shop but his are dishonest.
Piston looked big for bore but before I could mic he grabs the piston box and wrote on it, "THIS PISTON+.0025", said that what he wanted, do it.
I did it,
8 hp block and 12hp piston +0.020. Basic block casting were the same. IIRC had to bore and hone +0.1275.
He picks up, then later comes back totally freaked out, foaming at the mouth. Then I showed him the box.
Then he want us to open the small end of the 8 hp rod to fit the 12 hp piston pin. No way, not enough material and would have a bad balance problem. And he would have blamed us if the rod snapped.
He left crying that he would have to build it as a 12hp engine for his customer's mower.
Would have loved to have seen the owner's face the first time he let out the clutch. 50% hp increase from a "simple rebuild"