All Small Six Winter Project: Better breathing with a large log

[awasson]

I think the guy in the video said he used 50* a lot. But not on a six

I think he was talking about his seat angle preference when he said 50°. I think ours will be 45° seat angle. He seems to work on really exotic high performance stuff.

 

[clochard68]

@Engine Fan : What tool did you for the backcut and the radius besides the drill press? File or stone?

Also here is an article from Joe Mondello who also talks about backcut and breaking the edge of the intake valves:
"Reface valves 45 º undercut 30 º the same width of your 45 º primary seat angle. On the upper edge of the 45 º next to the margin set your valve re-facer to 50 º and break the edge .005” to .007” wide."

realoldspower.com-Great article by Joe Mondello

Lots of great info in this article written by Joe, plenty of his "hardcore" racing specs. Rocketing the 455 Oldsmobile Engine into the Future By Joe M

www.tapatalk.com

 

[Engine Fan]

@Engine Fan : What tool did you for the backcut and the radius besides the drill press? File or stone?

Also here is an article from Joe Mondello who also talks about backcut and breaking the edge of the intake valves:
"Reface valves 45 º undercut 30 º the same width of your 45 º primary seat angle. On the upper edge of the 45 º next to the margin set your valve re-facer to 50 º and break the edge .005” to .007” wide."

realoldspower.com-Great article by Joe Mondello

Lots of great info in this article written by Joe, plenty of his "hardcore" racing specs. Rocketing the 455 Oldsmobile Engine into the Future By Joe M

www.tapatalk.com

File and emery cloth was used.
And yes break the edge of the margin next to the seat, but leave the combustion chamber side of the margin sharp

 

[clochard68]

break the edge of the margin next to the seat, but leave the combustion chamber side of the margin sharp

Thanks, good advice about leaving the chamber side edge sharp, I was wondering about that...

Also your valves look so precisely cut, I thought you machined it with a professional tool... really a job well done

 

[awasson]

Did mine for a 300 on the drill press. Lapped the seats after(gray line). Has always been part of a build for me.
No need to backcut the exhaust(one way flow)
Just radius the margin on the exhaust
Keep the intake margin sharp.

This is exactly what I was proposing to do with my drill press and a file. I figure I can build a jig at 30 degrees for the file so that I can get that back cut right and only back cut the intakes and only radius the front of the exhaust margins.

That info from the article @clochard68 posted fills in some knowledge gaps too.

I’ll see what the shop wants to charge for doing that. If it’s an unreasonable amount, I can still do it myself.

 

[awasson]

So… I’m thinking about the carburetion for my engine after I get it breathing better.

I was planning on sticking with the 38/38 because it seems to be so dependable and snappy but I wonder if I’m potentially leaving HP on the table.

I’ve seen claims that a 38/38 will flow 390 CFM but according to a discussion on another engine site, the 390 CFM rating was arrived at using the 4 barrel methodology of 1.5 inches of vacuum whereas if it is rated as a 2v carb using 3 inches of mercury it flows somewhere between 270 CFM - 300CFM. This was supported by a discussion on the Facebook Weber carb group where a rating of just over 300 CFM was reported.

When calculating for CFM = (Displacement * Max-RPM * Efficiency) / 3456, I am not sure what efficiency my engine should rate at with the improvements. I’ll be porting the head just to remove obstructions and blend in the guides and I’ll be cleaning up the passages. I’ll also install the port divider on 3 & 4 and gasket match the exhaust outlets and of course I’ll have 1.75” (back cut) intakes and 1-15/32” exhausts. I’m aiming for a 9.5:1 taking into account a felpro head gasket, piston height, etc. I might be able to get slightly more than that but I won’t know until I CC the head after all of the other work is done.

If I’m being conservative and use 85% with the 60 over 206ci and 5500 RPM per Clay Smith’s camshaft specs, I get 279 CFM @ 5500 RPM, which should be on par with the 38/38 but If I consider my VE being a little hotter at 95% with 9.5:1 compression, ported head, bigger back cut valves, etc…, then it comes out to 311 CFM @ 5500 RPM and the 38/38 will not deliver.

I guess I’ll cross that river when I come to it but it makes me wonder if I should plan for a bigger carb.

 

[Kritas]

FI would fix that problem.

 

[awasson]

FI would fix that problem.

That’s a very good point. I’m sure it wouldn’t outgrow a 2V Sniper.

 

[Kritas]

That’s a very good point. I’m sure it wouldn’t outgrow a 2V Sniper.

I'm not ready to commit to FI for my Mustang, but I'm beginning a total rebuild on my '35 Chevy. I'm giving it serious consideration since I'm rewiring everything with a Painless kit and will probably replace or rebuild the 350 in it.

 

[awasson]

I'm not ready to commit to FI for my Mustang, but I'm beginning a total rebuild on my '35 Chevy. I'm giving it serious consideration since I'm rewiring everything with a Painless kit and will probably replace or rebuild the 350 in it.

At this stage in my hot rod building evolution, I’m doing bite-sized, incremental changes to the car so I can keep it on the road during Spring, Summer and any nice days in the Fall. I think for this year coming up, I’ll put the upgraded head on with the Weber 38/38 and cold air intake and heat shields. Then if I feel like it’s got more in it that isn’t being used, I’ll look for FI. I think the head is going to be a pretty major improvement over the stock small log anyway. Good to know there is a bolt in option if I need it.

 

[Kritas]

At this stage in my hot rod building evolution, I’m doing bite-sized, incremental changes to the car so I can keep it on the road during Spring, Summer and any nice days in the Fall. I think for this year coming up, I’ll put the upgraded head on with the Weber 38/38 and cold air intake and heat shields. Then if I feel like it’s got more in it that isn’t being used, I’ll look for FI. I think the head is going to be a pretty major improvement over the stock small log anyway. Good to know there is a bolt in option if I need it.

I prefer doing things in small bites. However, the projects that I buy are nested cans of worms. The wiring on the street rod was horrible, and the gauges didn't work. When I'm doing wiring, I have to pull up the interior, so I might as well clean and paint the inside and put in a new interior while I'm in there. Might as well put in a new firewall and do the engine bay before I weld on the firewall and destroy the new interior, etc. etc. I don't like blowing entire cars apart, but I don't see a better way sometimes. Same with the Mustang and cowl replacement. Might as well get all the welding done at once so I'm not sending sparks over new paint, etc.

 

[wme013]

I’ve seen claims that a 38/38 will flow 390 CFM but according to a discussion on another engine site, the 390 CFM rating was arrived at using the 4 barrel methodology of 1.5 inches of vacuum whereas if it is rated as a 2v carb using 3 inches of mercury it flows somewhere between 270 CFM - 300CFM. This was supported by a discussion on the Facebook Weber carb group where a rating of just over 300 CFM was reported.
.

I think you got it backwards. A 2bl rated at 500cfm flows about 390cfm when rated as a 4 bl.
IE more suck = more cfm

 

[Frank]

So… I’m thinking about the carburetion for my engine after I get it breathing better.

I was planning on sticking with the 38/38 because it seems to be so dependable and snappy but I wonder if I’m potentially leaving HP on the table.

I’ve seen claims that a 38/38 will flow 390 CFM but according to a discussion on another engine site, the 390 CFM rating was arrived at using the 4 barrel methodology of 1.5 inches of vacuum whereas if it is rated as a 2v carb using 3 inches of mercury it flows somewhere between 270 CFM - 300CFM. This was supported by a discussion on the Facebook Weber carb group where a rating of just over 300 CFM was reported.

When calculating for CFM = (Displacement * Max-RPM * Efficiency) / 3456, I am not sure what efficiency my engine should rate at with the improvements. I’ll be porting the head just to remove obstructions and blend in the guides and I’ll be cleaning up the passages. I’ll also install the port divider on 3 & 4 and gasket match the exhaust outlets and of course I’ll have 1.75” (back cut) intakes and 1-15/32” exhausts. I’m aiming for a 9.5:1 taking into account a felpro head gasket, piston height, etc. I might be able to get slightly more than that but I won’t know until I CC the head after all of the other work is done.

If I’m being conservative and use 85% with the 60 over 206ci and 5500 RPM per Clay Smith’s camshaft specs, I get 279 CFM @ 5500 RPM, which should be on par with the 38/38 but If I consider my VE being a little hotter at 95% with 9.5:1 compression, ported head, bigger back cut valves, etc…, then it comes out to 311 CFM @ 5500 RPM and the 38/38 will not deliver.

I guess I’ll cross that river when I come to it but it makes me wonder if I should plan for a bigger carb.

I wouldn't over exert about the carb. It's not like they cut off suddenly. An inch or two of WOT intake vacuum at high rpm is some loss, but it's small. The 38/38 is very close to sufficient for max rpm, and excellent sizing and quality for everything else. . Remember, the "4 barrel" method @ 1.5" means your Weber flows 270-300@ 1.5" vacuum. At 3" it would be 390 cfm. For performance we don't like to see the vac gauge lifting off the seat as max rpm power is approached. But if I have a carb I like, I live with 1-2" vacuum at the redline to prevent compromise everywhere else. . . Just one perspective. .

 

[awasson]

I think you got it backwards. A 2bl rated at 500cfm flows about 390cfm when rated as a 4 bl.
IE more suck = more cfm

That could very well be the case but I don’t think so. According to Google and links from Google, to convert the 4 barrel rating to a 2 barrel rating, you would take the 4 barrel value and divide it by 1.414. That will reduce the 4 barrel value and interestingly enough, if you take the claimed 390 CFM rating of the 38/38 and divide it by 1.414, you get the 275 CFM that people have been finding it flows at.

Pegasus Racing rates it at 280 CFM whereas someone on a Sunbeam Alpine forum said he tested it and got 275 CFM. I’m pretty sure it was someone on the Weber Facebook Group that said he tested it and got 301 CFM.

 

[awasson]

I wouldn't over exert about the carb. It's not like they cut off suddenly. An inch or two of WOT intake vacuum at high rpm is some loss, but it's small. The 38/38 is very close to sufficient for max rpm, and excellent sizing and quality for everything else. . Remember, the "4 barrel" method @ 1.5" means your Weber flows 270-300@ 1.5" vacuum. At 3" it would be 390 cfm. For performance we don't like to see the vac gauge lifting off the seat as max rpm power is approached. But if I have a carb I like, I live with 1-2" vacuum at the redline to prevent compromise everywhere else. . . Just one perspective. .

I think you’re right. I was subconsciously really just trying make a case for more carbs like @vssman has in the photo a few pages back

 

[vssman]

DO IT!!!